Line a springform pan with parchment paper and lightly grease the sides. Prepare the brownie batter according to package directions or use your favorite homemade recipe. Bake until almost done but slightly underbaked in the center. This keeps the brownie soft and chewy even after freezing. Allow the brownie layer to cool completely before moving on. Warm brownies can melt the ice cream and affect the final texture.
Preheat the oven to 300°F (150°C) and line a baking sheet with parchment paper. Combine flour, cocoa powder, sugar, cornstarch, and salt in a large bowl. Pour in the melted butter and stir until large crumb clusters begin to form. The mixture should resemble coarse chocolate cookie dough. Spread the crumbs evenly on the baking sheet and bake until crisp. Let them cool completely so they become crunchy.
Place the chocolate chips, chopped dark chocolate, and corn syrup into a heatproof bowl. Warm the heavy cream until it begins to simmer. Stir the espresso powder into the hot cream until dissolved. Pour the mixture over the chocolate and allow it to sit briefly. Whisk until smooth, glossy, and fully combined. Set aside and let it cool before assembling the cake.
If using acetate, line the inside edge of the springform pan. Ensure the brownie base is fully cooled before adding ice cream. Allow the coffee ice cream to soften slightly at room temperature. Spread it evenly over the brownie layer using an offset spatula. Smooth the surface carefully to create an even layer. A flat layer makes the finished cake look professional.
Sprinkle approximately three-quarters of the chocolate crumbs over the coffee ice cream layer. Spread them evenly across the surface. Press very gently so the crumbs adhere without sinking deeply into the ice cream. This layer provides the signature crunchy texture that makes every bite more interesting.
Soften the vanilla ice cream slightly for easy spreading. Carefully layer it over the chocolate crumbs. Use a spatula to smooth the top evenly. Try not to disturb the crumb layer underneath. Place the partially assembled cake in the freezer for about 40 minutes until the ice cream firms up.
Remove the chilled cake from the freezer once the top layer is firm. Spread the cooled espresso fudge evenly over the vanilla ice cream. Use gentle strokes to create a smooth finish. Top with the remaining chocolate crumbs if desired. The fudge layer adds rich coffee-chocolate flavor and creates a beautiful presentation.
Return the completed cake to the freezer for at least 4 hours. This allows all layers to fully set and hold their shape. Before serving, remove the springform ring and acetate collar carefully. Let the cake sit at room temperature for a few minutes. Slice with a warm knife for clean, attractive servings and enjoy immediately.